Liquids

Easyband

Easyband offers effective solutions for filtering lubricating and cooling fluids in metalworking processes. By ensuring optimal purification of emulsions and whole oils, it improves the quality and efficiency of industrial processes. Its sturdy filtration frame, with perforated trays assembled without welding, ensures durability and facilitates maintenance. With flow rates from 50 to 500 l/min, Easyband suitable for a wide range of applications. Also available in stainless steel and customizable, this purifier is a reliable and flexible solution for filtration needs in modern industry, optimizing performance and reducing machine downtime.

Easyband Highlighted

  • Robust design Robust design
  • Application versatility Application versatility
  • High energy saving High energy saving

Easyband Working Principle

  1. Clean fabric
  2. Contaminated Liquid Inlet
  3. Proximity Switch
  4. Area of maximum pollutant accumulation
  5. Filtered liquid discharge
  6. Discharge of used fabric
Easyband Principle

The contaminated liquid is purified as it passes through a filter fabric. This process ensures that the cleaned liquid collects in the underlying collection tank. Once purified, the liquid is pumped back to the machine tool by a dedicated electric pump, ensuring a continuous production cycle.

When the filter fabric becomes saturated, the liquid level rises, activating a float and a microswitch. This activates a gear motor that advances the used fabric, exposing a new portion of clean fabric.

Easyband Advantages

  • Innovative weld-free design
  • Reduced maintenance
  • Customized stainless steel options available
Easyband Highlights
  • Suitable for all machine tools
  • Versatile flow rates from 50 to 500 l/min
  • High filtration efficiency
Options
Easyband

Options

A complete range of customizable options is available, including collection tanks for purified liquid, advanced electrical panels, booster pumps, and many other custom options. These configurations allow the solution to be adapted to specific needs, in addition to the standard proposals provided by Micronfilter.

Complementary products and accessories

Kalamit

Kalamit

Magnetic separator for the separation of magnetic particles from emulsified oils.

Oil skimmer

Oil skimmer

Separation of oil from the coolant lubricant.

 

Multilevel

Multilevel

Precise and safe management of the liquid level (minimum, maximum, maximum alarm).

 

Electric pump

Electric pump

Reintegration of filtered liquid into machine tools.

 

Chiller

Chiller

Cooling device to stabilize the temperature of the coolant lubricants.

 

Electrical Panel

Electrical Panel

Standard or customized to adapt to the needs of the machine tool.

 

Photocell

Photocell

Paper presence control, wired on the terminals and managed externally.

 

Frequently Asked Questions

What is the tank capacity of Easyband on the model?

Tank capacity from 185 liters (Easyband ) to 1,185 liters (Easyband ). Example: Easyband has 320 liters, Easyband has 635 liters. Tank sized to ensure effective sedimentation and optimal usage cycles.

How do I choose the Easyband model for my load capacity?

Choose based on the required emulsion flow rate: Easyband (70 l/min), 100 (120 l/min), 150 (190 l/min), 200 (250 l/min), 250 (300 l/min), 300 (350 l/min), 400 (440 l/min). If you work with full oil, the flow rates are halved. Check the dimensions to verify the available space.

What are the dimensions and weight of Easyband?

They vary depending on the model. Examples: Easyband (weight 238 lb), Easyband (319 lb), Easyband (518 lb), Easyband (756 lb). Length dimensions from 49.6 in to 16.7 ft. Consult the technical data sheet for the exact specifications of your model.

What is the energy consumption of Easyband?

Pump power from 0.16 kW (Easyband ) to 1.47 kW (Easyband ). Motor power: 0.12 kW @ 50/60Hz for all models. Consult the technical specifications of your model for accurate energy calculations.

What is the recommended cleaning frequency for Easyband?

The frequency depends on usage and the amount of coolant: on average, we recommend cleaning the tank every 1-2 weeks to ensure filtration efficiency and extend the machine's service life.

What types of coolants is Easyband compatible with?

Easyband compatible with all major types of coolants: oil emulsions, mineral oils, synthetic oils, and semi-synthetic oils. The filter band captures impurities regardless of the type of fluid used in the machine tool.

What are the timeframes and difficulties involved in installing Easyband a machine tool?

Installation is quick and easy: it takes approximately 30-45 minutes to configure the system on a machine tool. Providing the technical drawing of the tank facilitates adaptation. Technical support is available for system integration and testing.

What is the average lifespan of the filter band and what are the maintenance costs?

The filter band has an average life span of 3-6 months depending on the intensity of use and the type of liquid. Maintenance costs are low: only periodic replacement of the band and routine cleaning are required. Maintenance kits and spare parts are available at competitive prices.

What are the advantages of Easyband to other filtration systems?

Easyband : compactness compared to other filters, ease of management without complex operations, lower initial costs, very low energy consumption, and ease of integration on new and existing machines. Ideal for OEMs looking for quality and reliability at a low cost.

Easyband technical support and specialized assistance?

No, Easyband designed to be easy to manage. We provide comprehensive technical documentation, installation tutorial videos, and dedicated OEM support during integration. Routine maintenance can be performed by companies' internal staff.