Liquids

Kalamit

The Kalamit magnetic separator is Micronfilter solution Micronfilter the continuous removal of ferrous particles from aqueous emulsions and oils in machine tools. Constructed from AISI 304 stainless steel, Kalamit operates without filter cartridges or disposable materials: rotating magnets trap the ferrous particles, a comb-type scraper conveys them to the discharge chute, and the purified liquid returns directly to the tank or to the next filtration stage. With flow rates ranging from 50 to 500 l/min, the Kalamit magnetic separator is suitable for grinding, turning, milling, lapping, drilling, and transfer operations. It accommodates both gravity-fed and pressurized flows and integrates easily as a pre-filter into existing coolant purification systems. The operational benefits are tangible: no recurring costs for filter media, separately collected magnetic sludge, and reduced maintenance limited to periodic emptying of the chute. No machine downtime for cartridge replacement. Also available in the Kalamit Station version—an integrated system with a recirculation tank, electric pump, oil separator, and control panel—for those seeking a turnkey solution for coolant purification across multiple machine tools.

Kalamit Highlighted

  • No disposable filter material No disposable filter material
  • Compatible with other purifiers Compatible with other purifiers
  • Magnetic separation Magnetic separation

Kalamit Working Principle

  1. Contaminated liquid inlet
  2. Magnetic group
  3. Comb scraper
  4. Sludge/swarf discharge chute
  5. Cleaned liquid
Kalamit Working Principle

The contaminated liquid is conveyed into the magnetic separator by gravity or pressure. A group of rotating magnets retains the ferrous particles, while a comb scraper detaches them and conveys them to the outside.

The purified liquid is then directed to an accumulation tank or subsequent filtration stage.

Kalamit Advantages

  • Zero costs for disposable filter materials
  • Effective removal of magnetizable ferrous particles
Kalamit Advantages
  • Easy integration with other filtration systems
  • Extends the life of machine tools
Options
Kalamit

Options

The Kalamit Station is a versatile system, custom-designed to meet every industrial need. This advanced system effectively separates magnetic particles from the lubricating coolant, improving the quality of the production process. By using the Kalamit Station, you can optimize the life cycle of machine tools, reducing maintenance costs and increasing operational efficiency. Made of AISI 304 stainless steel, Kalamit is durable and reliable, ideal for demanding industrial environments.

Supplementary products and accessories

Flow-breaking prechamber

Flow-breaking prechamber

Flow-breaking prechamber without inlet flange. Maximum operating pressure 0.5 bar.

Electric pump

Electric pump

Reintegration of filtered liquid into machine tools.

Oil skimmer

Oil skimmer

Oil separation from the coolant lubricant.

Multilevel

Multilevel

Precise and safe management of the liquid level (minimum, maximum, maximum alarm).

Electrical Panel

Electrical Panel

Standard or customized to adapt to the needs of the machine tool.

Frequently Asked Questions

How much time does routine maintenance of Kalamit require?

Kalamit requires minimal maintenance. The only operation required is the periodic emptying of sludge accumulated by the adjustable chute, without the need to dismantle the purifier. This significantly reduces machine downtime and management complexity compared to traditional systems.

How much money does Kalamit save compared to traditional filters?

Kalamit completely eliminates recurring costs for the purchase of filter cartridges, removing the need for periodic replacement. It also reduces waste disposal costs as it allows for easy and separate recovery of magnetic sludge. The investment is quickly amortized by these operational savings.

How does Kalamit contribute to environmental sustainability?

Kalamit represents a zero-waste solution: it does not use disposable filter cartridges that end up in landfills. The magnetic sludge collected can be easily disposed of through separate collection, significantly reducing the environmental impact compared to traditional systems. This aligns production operations with environmental sustainability objectives.

Can Kalamit be integrated into existing filtration systems?

Yes, Kalamit is modular and designed to integrate effectively as a pre-filtration stage in existing systems. Thanks to its compatibility with other purifiers, it allows you to upgrade previous systems without completely restructuring the plant. It accepts both gravity and pressure flows, adapting to different production configurations.

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